Quality Control Technician (Branford, FL, US, 32008)
Job ID: 492317
Ash Grove Cement, a CRH company, provides Portland and masonry cements to help build the foundation and infrastructure for the world around us. We ship millions of tons of cement from our plants and network of terminals located across North America. When you work for Ash Grove, you are connecting to something bigger. We stand together to reinvent the way our world is built. Join our team and help Ash Grove build America.
SUMMARY
Under general supervision and accordance to established policies and procedures, assures and maintains the quality of all process samples, including but not limited to the collection of production samples, performance of production control tests and cement silo analysis, and accurate record keeping and documentation of all test results.
ESSENTIAL JOB FUNCTIONS AND RESPONSIBILITIES
- Observes all applicable safety policies and regulations.
- Complies with the plant sampling schedule of process samples, as determined by the Quality Control Manager.
- Collects representative raw mill product and kiln feed samples and conducts appropriate tests to assure proper control and maintenance raw kiln feed chemistry according to quality targets.
- Performs formulation and raw mill feeder adjustments as needed to maintain quality targets.Collects representative clinker samples and conducts appropriate tests to ensure and maintain proper clinker chemistry according to quality targets.
- Collects representative finish mill samples, as well as conducts appropriate tests and finish mill feeder adjustments to ensure and maintain proper cement chemistry according to quality targets.
- Analyzes coal samples for fineness and moisture.
- Collects representative bag house dust samples and conducts appropriate tests at interval decided by the Quality Control Manager.
- Analyzes bottom stage samples for loss on ignition and oxide analysis and determines percent calcination of sample.
- Maintains accurate records in designated log books and locations for all testing performed and adjustments made.
- Checks grinding aid and masonry additive flow rates at intervals set by the Quality Control Manager.
- Reports problems observed in the plant and ensures all samplers are working properly.
- Works routinely with Control Room Operators and shift supervisors.
- Indirectly reports to shift supervisors on off-shifts.
- Communicates test results to production personnel and issues process and production change orders.
- Assists in maintaining lab reagents and supplies.
- Performs additional non-routine testing for process control and research when necessary.
- Responsible for housekeeping and clean-up of immediate work areas and sample areas or in other areas in conjunction with assigned duties.
- Responsible for documentation associated with job duties.
- As required assists in major plant repair projects.
REQUIRED MINIMUM KNOWLEDGE, SKILLS & ABILITIES
- Ability to read and understand warning labels, instructions, signs and similar information. Knowledge of and ability to comply with ASTM standards and testing procedures.
- Ability to analyze and interpret data, and make accurate corrections based on the data analyzed.
- Knowledge of basic math including addition, subtraction, multiplication and division.
- Must successfully complete on-the-job training provided by designated supervision or otherwise qualified individuals.
- Ability to accurately use all laboratory equipment used in performing various tests such as balances, burets, flasks, jet sieves, x-ray fluorescence, manometer, and other related equipment.
- Ability to use personal computer for record keeping and calculations. Must be familiar with spreadsheet and word processing software.
- Ability to stand for long periods of time, walk over rough and uneven surfaces and climb stairs.
WORKING CONDITIONS
Shift: 12-hour rotating swing shift 7:00 a.m. -7:00 p.m. ET and 7:00 p.m.- 7:00 a.m. ET
May be exposed to chemicals, dust, noise, heat, and all weather conditions.
SUMMARY
Under general supervision and accordance to established policies and procedures, assures and maintains the quality of all process samples, including but not limited to the collection of production samples, performance of production control tests and cement silo analysis, and accurate record keeping and documentation of all test results.
ESSENTIAL JOB FUNCTIONS AND RESPONSIBILITIES
- Observes all applicable safety policies and regulations.
- Complies with the plant sampling schedule of process samples, as determined by the Quality Control Manager.
- Collects representative raw mill product and kiln feed samples and conducts appropriate tests to assure proper control and maintenance raw kiln feed chemistry according to quality targets.
- Performs formulation and raw mill feeder adjustments as needed to maintain quality targets.
- Collects representative clinker samples and conducts appropriate tests to ensure and maintain proper clinker chemistry according to quality targets.
- Collects representative finish mill samples, as well as conducts appropriate tests and finish mill feeder adjustments to ensure and maintain proper cement chemistry according to quality targets.
- Analyzes coal samples for fineness and moisture.
- Collects representative bag house dust samples and conducts appropriate tests at interval decided by the Quality Control Manager.
- Analyzes bottom stage samples for loss on ignition and oxide analysis and determines percent calcination of sample.
- Maintains accurate records in designated log books and locations for all testing performed and adjustments made.
- Checks grinding aid and masonry additive flow rates at intervals set by the Quality Control Manager.
- Reports problems observed in the plant and ensures all samplers are working properly.
- Works routinely with Control Room Operators and shift supervisors.
- Indirectly reports to shift supervisors on off-shifts.
- Communicates test results to production personnel and issues process and production change orders.
- Assists in maintaining lab reagents and supplies.
- Performs additional non-routine testing for process control and research when necessary.
- Responsible for housekeeping and clean-up of immediate work areas and sample areas or in other areas in conjunction with assigned duties.
- Responsible for documentation associated with job duties.
- As required assists in major plant repair projects.
REQUIRED MINIMUM KNOWLEDGE, SKILLS & ABILITIES
- Ability to read and understand warning labels, instructions, signs and similar information. Knowledge of and ability to comply with ASTM standards and testing procedures.
- Ability to analyze and interpret data, and make accurate corrections based on the data analyzed.
- Knowledge of basic math including addition, subtraction, multiplication and division.
- Must successfully complete on-the-job training provided by designated supervision or otherwise qualified individuals.
- Ability to accurately use all laboratory equipment used in performing various tests such as balances, burets, flasks, jet sieves, x-ray fluorescence, manometer, and other related equipment.
- Ability to use personal computer for record keeping and calculations. Must be familiar with spreadsheet and word processing software.
- Ability to stand for long periods of time, walk over rough and uneven surfaces and climb stairs.
WORKING CONDITIONS
- Shift: 12-hour rotating swing shift 7:00 a.m. -7:00 p.m. ET and 7:00 p.m.- 7:00 a.m. ET
- May be exposed to chemicals, dust, noise, heat, and all weather conditions.
What CRH Offers You
- Highly competitive base pay
- Comprehensive medical, dental and disability benefits programs
- Group retirement savings program
- Health and wellness programs
- A diverse and inclusive culture that values opportunity for growth, development, and internal promotion
About CRH
CRH has a long and proud heritage. We are a collection of hundreds of family businesses, regional companies and large enterprises that together form the CRH family. CRH operates in a decentralized, diversified structure that allows you to work in a small company environment while having the career opportunities of large international organization.
If you’re up for a rewarding challenge, we invite you to take the first step and apply today! Once you click apply now, you will be brought to our official employment application. Please complete your online profile and it will be sent to the hiring manager. Our system allows you to view and track your status 24 hours a day. Thank you for your interest!
Ash Grove Cement, a CRH Company, is an Affirmative Action and Equal Opportunity Employer.
EOE/Vet/Disability--If you want to know more, please click on this link.